MIG 500W
Pulse MIG Welding Machines
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MIG-500W Water-Cooled High Speed Pulse MIG Welding Machine
The MIG-500W is a high-capacity water-cooled pulse MIG welding machine designed for demanding industrial applications. With its built-in integrated water cooling system, intuitive LED display, precise parameter adjustment, and speed feedback monitoring system, it delivers exceptional performance across a wide range of materials and heavy-duty welding scenarios.
Key Features & Benefits
Advanced Cooling System
Built-in integrated water cooling tank provides superior cooling performance for extended operation in demanding applications, ensuring optimal torch temperature and component longevity during high-amperage welding.
Precision Control
Enhanced parameter adjustment capabilities with wire feeder featuring speed feedback monitoring ensure consistent wire delivery and superior weld quality across various materials and thicknesses, even at high current settings.
Industrial-Grade Power
With an output current range of 30-500A and 60% duty cycle, this machine delivers the power needed for heavy industrial applications while maintaining high efficiency and a power factor of ≥0.93.
Technical Specifications
| Parameter | Specification |
|---|---|
| Model | MIG-500W |
| Rated Input Voltage | AC380V±10% 50Hz 3PH |
| Rated Input Power | 24.4KVA |
| Rated Input Current | 37A |
| Rated Load Duty Cycle | 60% |
| Output Current Range | 30~500A |
| No-load Output Voltage | 65V |
| Power Factor | ≥0.93 |
| Efficiency | ≥85% |
| Wire Diameter | Ø0.8/Ø1.0/Ø1.2/Ø1.6mm |
| Gas Flow Rate | 15~20L/min |
| Insulation Class | F |
| Main Unit Dimensions | 97×47.5×92.5cm |
| Main Unit Weight | 74kg |
| Wire Feeder Dimensions | 66×28.5×46.5cm |
| Wire Feeder Weight | 22kg |
Water Cooling System
The MIG-500W features a built-in integrated water cooling tank that provides several advantages over air-cooled systems, especially important for high-amperage (500A) applications:
- Extended Duty Cycle: Maintains optimal operating temperature during prolonged welding sessions with high current demands
- Torch Longevity: Significantly reduces wear on consumable parts and extends torch lifespan when operating at maximum capacity
- Consistent Performance: Ensures stable arc characteristics even during intensive use at high amperage settings
Synergic Control System
The MIG-500W features an advanced synergic control system that automatically coordinates multiple welding parameters based on a single adjustment. Instead of manually setting voltage and wire feed speed separately, the synergic system links these parameters together, allowing welders to make adjustments with a single control.
Simplified Operation
The machine's computer precisely coordinates wire feed speed, voltage, and pulse parameters, creating an intuitive "one knob" control system that maintains optimal parameter relationships even at high amperage settings.
Consistent Quality
Automatic parameter coordination ensures consistent weld quality across different materials and thicknesses, reducing the possibility of operator error even at high amperage settings.
Reduced Setup Time
Quick setup and parameter adjustment allows for faster transitions between different welding tasks and materials, increasing overall productivity in demanding industrial environments.
Control Panel Overview
The MIG-500W features a comprehensive control panel with intuitive organization and bilingual labeling:
Material & Wire Selection
- Material selection with five options: Carbon Steel (碳钢), Al-Si (铝硅), Al-Mg (铝镁), Stainless Steel (不锈钢), and Copper (铜)
- Wire diameter options: Ø0.8mm, Ø1.0mm, Ø1.2mm, and Ø1.6mm
- Channel, save, and return function buttons for program management
Welding Methods & Parameters
- Welding methods: Manual Welding (手工焊接), MIG/MAG Welding (气保焊接), Single Pulse (单脉冲), Double Pulse (双脉冲), and SP
- Parameter controls for current, wire speed, and plate thickness
- Comprehensive welding process parameters from pre-flow gas to post-flow gas
Operation Modes & Indicators
- Operation modes: 2T (两步), 4T (四步), Special 4T (特殊四步), Spot Welding (点焊), and Gas Check
- Display indicators for voltage (V), frequency (Hz), time (S), percentage (%), operation status, and fault alerts
- Advanced parameters including inductance, peak value, duty cycle, frequency, and burnback controls
Material Compatibility
The MIG-500W welding machine is engineered to work with a diverse range of materials, making it exceptionally versatile for various welding applications:
Carbon Steel
碳钢Stainless Steel
不锈钢Aluminum-Silicon
铝硅Aluminum-Magnesium
铝镁Copper & Copper Alloys
铜及铜合金Other Non-ferrous Metals
其他有色金属Wire Compatibility
The MIG-500W supports a wide range of wire diameters to accommodate various welding applications:
- Ø0.8mm - For thin materials and delicate work
- Ø1.0mm - For general-purpose welding applications
- Ø1.2mm - For medium to heavy-duty applications
- Ø1.6mm - For heavy-duty industrial applications
Applications
The MIG-500W's high-capacity water-cooled capabilities make it suitable for a wide range of demanding welding applications:
Heavy Industrial Manufacturing
- Large equipment fabrication
- High-volume production welding
- Structural steel fabrication
Specialized Materials
- Aluminum fabrication (0.5-10mm thickness)
- Heavy stainless steel welding
- Copper and copper alloy joining
Extended Operation Environments
- Continuous production facilities
- Multi-shift manufacturing operations
- High-amperage precision welding
The machine's super double pulse technology is particularly effective for aluminum alloy workpieces with thickness of 0.5-10mm, creating high-quality welds with fish-scale pattern formation similar to TIG welding but with significantly higher efficiency.
Product Advantages
Superior Performance
- High Power Output: 60% duty cycle with output current range of 30-500A for demanding applications
- Energy Efficient: High power factor (≥0.93) and efficiency (≥85%) despite increased power
- Enhanced Display: LED large display screen for intuitive parameter visualization in industrial environments
Water-Cooled Benefits
- Extended Operation: Water cooling system allows for longer continuous welding sessions at high amperage
- Reduced Downtime: Less frequent torch changes and maintenance requirements in production environments
- Improved Performance: Better arc stability and weld quality when operating at maximum capacity
Production Efficiency
- Feedback System: Wire feeder with speed feedback monitoring for consistent high-volume production
- Comprehensive Controls: Intuitive interface with extensive parameter adjustment for complex projects
- Aluminum Excellence: Superior results on aluminum alloys up to 10mm with TIG-like quality at higher speeds
Summary
The MIG-500W Water-Cooled High Speed Pulse MIG Welding Machine represents a high-capacity industrial solution that balances power, precision, and extended operational capability. With its built-in integrated water cooling system, advanced synergic control, multiple welding modes, and comprehensive parameter adjustment capabilities, it delivers exceptional results across a wide range of materials and heavy-duty applications.
Key Highlights
- Powerful 30-500A output range with 60% duty cycle for demanding industrial applications
- Built-in integrated water cooling system for extended operation at high amperage
- Advanced LED display system with precise parameter adjustment for complex welding tasks
- Wire feeder with speed feedback monitoring for consistent performance in high-volume production
- Four versatile welding modes with program storage capability for production standardization
- Super double pulse welding for aluminum alloys up to 10mm thickness with TIG-like quality
- Compatible with multiple materials including carbon steel, stainless steel, aluminum alloys, and copper
The MIG-500W excels in heavy-duty industrial environments, producing splash-free welds with TIG-like fish-scale patterns at higher efficiency. Its water cooling system, comprehensive control panel, feedback monitoring system, and versatile material compatibility make it an ideal solution for professionals seeking a high-performance welding machine for the most demanding industrial applications requiring extended operation at high amperage.
MIG Welding Machines Series
Explore our specialized range of MIG welding power sources engineered for versatility and performance. Our machines deliver consistent wire feeding, stable arc characteristics, and precise control for professional welding results across diverse applications.
Key Features
Advanced Technology
Synergic control systems for automatic parameter optimization
Multi-voltage capability for workshop and field use
Pulse MIG technology for reduced spatter and improved control
Digital displays for accurate parameter monitoring
Professional Design
Heavy-duty wire feeding mechanisms for consistent operation
Integrated wire spools with adjustable brake systems
4-roll drive systems for reliable wire feeding
Quick-change polarity for easy transition between welding processes
Safety Features
Electronic overload protection for machine longevity
Thermal shutdown protection for critical components
Torch cooling systems for extended operation
EMC compliance for electrical safety standards
Applications
Automotive fabrication and repair
Sheet metal manufacturing
Structural steel fabrication
Production welding operations
Aluminum and stainless steel welding
Thin material applications
Technical Support
Our technical team provides comprehensive support including:
Wire and gas selection guidance
Drive roll configuration assistance
Process parameter optimization
Performance troubleshooting
Legal Notice
All specifications and features mentioned are subject to model variation. Product capabilities should be verified for specific applications. All trademarks mentioned are property of their respective owners.