MIG 160

Pulse MIG Welding Machines

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MIG-160 High Speed Pulse MIG Welding Machine

MIG-160 High Speed Pulse MIG Welding Machine

The MIG-160 is a professional-grade high-speed pulse MIG welding machine designed for versatility and precision. With its advanced synergic control system and multiple welding modes, it offers exceptional performance for a wide range of materials and applications.

Key Features & Benefits

Versatile Welding Modes

Four comprehensive welding modes: manual welding, standard MIG, high-speed single pulse, and high-speed double pulse. The reverse connection method enables gasless welding operations for added flexibility.

Advanced Program Storage

Store up to 10 welding programs with comprehensive functionality including 2T/4T/Special 2T/spot welding/continuous spot welding operations for quick recall of optimal settings.

Superior Pulse Technology

Specialized super double pulse welding for multiple materials with splash-free operation on 0.5-4mm aluminum alloy workpieces. Creates TIG-like fish-scale pattern formation with significantly higher efficiency.

Technical Specifications

Parameter Value
Product Model MIG-160
Input Voltage AC220V±10% 50Hz 1PH
Input Power 5.3KVA
Input Current 24A
Duty Cycle 60%
Output Current Range 10~160A
No-load Output Voltage 65V
Power Factor ≥0.93
Efficiency ≥85%
Wire Diameter Ø0.8/Ø1.0/Ø1.2mm
Gas Flow 5~15L/min
Insulation Class F
Machine Dimensions 52.5×24.9×44.5 cm

Synergic Control System

The MIG-160 features an advanced synergic control system that automatically coordinates multiple welding parameters based on a single adjustment. Instead of manually setting voltage and wire feed speed separately, the synergic system links these parameters together, allowing welders to make adjustments with a single control.

Simplified Operation

The machine's computer precisely coordinates wire feed speed, voltage, and pulse parameters, creating an intuitive "one knob" control system that maintains optimal parameter relationships.

Consistent Quality

Automatic parameter coordination ensures consistent weld quality across different materials and thicknesses, reducing the possibility of operator error.

Reduced Setup Time

Quick setup and parameter adjustment allows for faster transitions between different welding tasks and materials, increasing overall productivity.

Control Panel Overview

The MIG-160 features an intuitive control panel designed for efficient operation with comprehensive parameter management:

Parameter Control

  • Dual adjustment dials for voltage (V) and amperage (A)
  • Precise control over welding parameters including voltage, arc voltage, inductance, current, wire speed, and plate thickness
  • Gas control for pre-gas, post-gas, upslope, and downslope phases

Operation Modes

  • 2T: Standard 2-step operation
  • Special 2T: Enhanced 2-step operation
  • 4T: 4-step operation for longer welds
  • Spot Weld (点焊) and Continuous Spot Weld (连续点焊) capabilities

Welding Methods

  • Single Pulse (单脉冲) welding
  • Double Pulse (双脉冲) welding
  • Manual Welding (手工焊)
  • Gas-shielded Welding (气保焊)

Material Compatibility

The MIG-160 welding machine is engineered to work with a diverse range of materials, making it exceptionally versatile for various welding applications:

Carbon Steel

碳钢

Stainless Steel

不锈钢

Aluminum-Silicon

铝硅

Aluminum-Magnesium

铝镁

Copper

Other Non-ferrous Metals

其他有色金属

Machine Features

  • Integrated wire feeder for smooth wire delivery
  • Compatible with 20/30cm wire spools
  • Portable design for enhanced mobility
  • Wire diameter compatibility: Ø0.8mm, Ø1.0mm, and Ø1.2mm

Applications

The MIG-160's versatile capabilities make it suitable for a wide range of welding applications:

Precision Work

  • Thin material welding (0.5-4mm)
  • Detailed fabrication
  • Automotive components

Industrial Applications

  • Sheet metal fabrication
  • General manufacturing
  • Production environments

Specialized Welding

  • Aluminum fabrication
  • Stainless steel welding
  • Non-ferrous metal joining

The machine's super double pulse technology is particularly effective for aluminum alloy workpieces, creating high-quality welds with fish-scale pattern formation similar to TIG welding but with significantly higher efficiency.

Product Advantages

Performance

  • High Efficiency: 60% duty cycle with output current range of 10-160A
  • Energy Efficient: High power factor (≥0.93) and efficiency (≥85%)
  • Precise Control: Advanced synergic system for parameter coordination

Versatility

  • Multiple Welding Modes: Four distinct welding methods
  • Material Compatibility: Works with various metals and alloys
  • Adaptable Settings: Comprehensive parameter adjustment options

User Experience

  • Program Storage: Save up to 10 welding programs
  • Portable Design: Compact dimensions (52.5×24.9×44.5 cm)
  • Integrated Features: Built-in wire feeder for convenience

Summary

The MIG-160 High Speed Pulse MIG Welding Machine represents a professional-grade solution that balances versatility, precision, and user-friendly operation in a compact, portable design. With its advanced synergic control system and multiple welding modes, it delivers exceptional results across a wide range of materials and applications.

Key Highlights

  • Four versatile welding modes with program storage capability
  • Specialized pulse technology for superior welding results
  • Compatible with multiple materials including carbon steel, stainless steel, aluminum alloys, and copper

The MIG-160 excels in aluminum alloy welding, producing splash-free welds with TIG-like fish-scale patterns at higher efficiency. Its intuitive control panel, portable design, and comprehensive parameter adjustment capabilities make it an ideal solution for professionals seeking a high-performance welding machine that combines advanced technology with ease of use.

EN 60974-1: Welding Power Sources and Plasma Cutting Systems
EN 50199: Electromagnetic Compatibility (EMC) Standards
Low Voltage Directive (LVD)
Electromagnetic Compatibility (EMC) Directive

MIG Welding Machines Series

Explore our specialized range of MIG welding power sources engineered for versatility and performance. Our machines deliver consistent wire feeding, stable arc characteristics, and precise control for professional welding results across diverse applications.

Key Features

Advanced Technology

  • Synergic control systems for automatic parameter optimization

  • Multi-voltage capability for workshop and field use

  • Pulse MIG technology for reduced spatter and improved control

  • Digital displays for accurate parameter monitoring

Professional Design

  • Heavy-duty wire feeding mechanisms for consistent operation

  • Integrated wire spools with adjustable brake systems

  • 4-roll drive systems for reliable wire feeding

  • Quick-change polarity for easy transition between welding processes

Safety Features

  • Electronic overload protection for machine longevity

  • Thermal shutdown protection for critical components

  • Torch cooling systems for extended operation

  • EMC compliance for electrical safety standards

Applications

  • Automotive fabrication and repair

  • Sheet metal manufacturing

  • Structural steel fabrication

  • Production welding operations

  • Aluminum and stainless steel welding

  • Thin material applications

Technical Support

Our technical team provides comprehensive support including:

  • Wire and gas selection guidance

  • Drive roll configuration assistance

  • Process parameter optimization

  • Performance troubleshooting

Legal Notice

All specifications and features mentioned are subject to model variation. Product capabilities should be verified for specific applications. All trademarks mentioned are property of their respective owners.