MZ-1600

Submerged Arc Welding Power Source

Need to find something?
Give it a search for what you are looking for!


MZ Series MZ-1600 Submerged Arc Welding Power Source | Professional Industrial Welding System

MZ Series MZ-1600 Submerged Arc Welding Power Source

Product Overview

The MZ Series MZ-1600 is an ultra-high capacity submerged arc welding power source designed for the most demanding industrial welding applications. With its exceptional 1600A output capacity and 100% duty cycle at 40°C, this system delivers superior performance for continuous heavy-duty production environments and large-scale fabrication projects. The MZ-1600 power source paired with the advanced MZ-1 wire feeder creates a complete submerged arc welding solution capable of handling a wide range of wire diameters and welding speeds. Engineered for maximum reliability, precision, and output capacity, the MZ Series offers adjustable depth control and comprehensive parameter customization for optimal results across diverse industrial welding applications requiring extreme power and performance.

Key Features & Benefits

  • Ultra-high 1600A output capacity with 100% duty cycle at 40°C for continuous heavy-duty industrial operation
  • Five-level depth adjustment system (DC, A, B, C, D) for precise control over weld penetration
  • Wide output current range (100-1600A) for versatility across multiple applications
  • Superior efficiency (90%) and power factor (0.93) for optimized operational costs
  • MZ-1 wire feeder accommodates multiple wire diameters (Ø2.0 to Ø6.0 mm) for application flexibility
  • Comprehensive adjustment capabilities for welding position, angle, and speed

Specifications

MZ-1600 Power Source Specifications
Parameter Unit MZ-1600
Input power supply V/Hz 3~380±15% 50/60
Rated input capacity KVA 84
Rated input current A 127
Rated output current A 1600
Rated output voltage V 44
Rated no-load voltage V 80
Duration of rated load - 100% (40°C)
Efficiency - 90%
Power factor - 0.93
Output current adjustment range A 100~1600
Depth adjustment series - From shallow to deep: DC, A, B, C, D A total of 5 levels (factory set to A level)
Power cooling system - Air cooling
Insulation class - Grade F
Case protection class - IP21S
Overall dimensions (L × W × H) mm 1050×475×1250
Net power weight kg 186
MZ-1 Wire Feeder Specifications
Parameter Unit MZ-1
Applicable wire diameter mm Ø2.0, Ø2.5, Ø3.0, Ø4.0, Ø5.0, Ø6.0
Wire feed speed adjustment range cm/min 25~300 (55~600)
Welding speed adjustment range cm/min 20~155
Vertical adjustment distance of the head mm 93
Adjust the distance between the left and right of the head mm ±30
Column lifting adjustment distance mm 140
Trolley wheel base mm 300
Trolley wheelbase mm 350
Angle of rotation of the cross arm around the column - ±90°
Nose tilt Angle - ±30°
Angle of nose tilt - ±30°
Flux capacity L 10
Overall dimensions (L × W × H) mm 1010×580×930
Net weight of car kg 52

Compatibility

The MZ Series MZ-1600 is engineered for versatility across multiple heavy-duty welding applications:

  • Compatible with standard industrial three-phase power systems (3~380V±15% 50/60Hz)
  • Accommodates multiple wire diameters from Ø2.0mm to Ø6.0mm for diverse material thicknesses
  • Works with standard submerged arc welding fluxes with 10L capacity reservoir
  • Integrates with automated welding systems for high-volume production environments

Applications

  • Ultra-heavy steel fabrication and structural steel manufacturing
  • Large-scale shipbuilding and maritime construction
  • Heavy-duty pressure vessel and extra-thick wall boiler manufacturing
  • Large-diameter pipeline fabrication and construction
  • Heavy equipment manufacturing and repair
  • Critical infrastructure projects requiring maximum weld integrity

Product Advantages

Superior Performance

  • Ultra-high 1600A output capacity
  • 100% duty cycle at 40°C
  • Five-level depth adjustment system

Precision Control

  • Adjustable wire feed speed (25~300 cm/min)
  • Customizable welding speed (20~155 cm/min)
  • Multiple position and angle adjustments

Operational Efficiency

  • 90% electrical efficiency
  • 0.93 power factor optimization
  • Versatile wire diameter compatibility (Ø2.0~6.0mm)

Summary

The MZ Series MZ-1600 Submerged Arc Welding Power Source represents an ultra-high capacity solution for the most demanding industrial welding applications. With its exceptional 1600A output capacity, 100% duty cycle at 40°C, and comprehensive five-level depth adjustment system, this system delivers superior performance for continuous heavy-duty production environments and large-scale fabrication projects. The MZ-1 wire feeder enhances versatility with its ability to accommodate multiple wire diameters from Ø2.0mm to Ø6.0mm and offers precise control over welding speed, position, and angle. With superior efficiency (90%) and power factor (0.93), the MZ Series optimizes operational costs while maximizing productivity. The system's comprehensive adjustment capabilities and robust construction make it the ideal solution for ultra-heavy steel fabrication, large-scale shipbuilding, pressure vessel manufacturing, and other demanding industrial applications requiring maximum power, precision, and reliability.

EN 60974-1: Welding Power Sources and Plasma Cutting Systems
EN 50199: Electromagnetic Compatibility (EMC) Standards
Low Voltage Directive (LVD)
Electromagnetic Compatibility (EMC) Directive
MZ Submerged Arc Welding Machines

MZ Submerged Arc Welding Machines

Discover our premium MZ series of submerged arc welding systems engineered for high deposition rates and superior weld quality. These machines deliver exceptional productivity, deep penetration, and outstanding mechanical properties for heavy-duty industrial welding applications.

Key Features

Advanced Technology

  • Constant current and constant voltage power source options
  • Digital control systems for precise parameter adjustment
  • Multi-wire capability for increased deposition rates
  • Programmable weld sequence control with memory storage

Professional Design

  • Robust wire feeding mechanisms for consistent operation
  • Integrated flux recovery systems for efficiency
  • Heavy-duty cooling systems for continuous operation
  • Modular construction for easy maintenance and upgrades

Safety Features

  • Emergency stop systems with redundant safety circuits
  • Overload protection for all critical components
  • Automatic shutdown systems for fault conditions
  • Integrated safety interlocks on all access panels

Applications

  • Heavy structural fabrication
  • Shipbuilding and offshore construction
  • Pressure vessel manufacturing
  • Pipeline construction and repair
  • Heavy equipment manufacturing
  • Wind tower production

Technical Support

Our technical team provides comprehensive support including:

  • Flux and wire combination recommendations
  • Parameter optimization for specific materials
  • Production efficiency improvement consultation
  • Preventive maintenance program development