MZ-1000
Submerged Arc Welding Power Source
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MZ Series MZ-1000 Submerged Arc Welding Power Source
Product Overview
The MZ Series MZ-1000 is a high-capacity submerged arc welding power source designed for heavy-duty industrial welding applications. With its exceptional 1000A output capacity and 100% duty cycle at 40°C, this system delivers superior performance for continuous production environments and demanding fabrication projects. The MZ-1000 power source paired with the advanced MZ-1 wire feeder creates a complete submerged arc welding solution capable of handling a wide range of wire diameters and welding speeds. Engineered for reliability, efficiency, and precision, the MZ Series offers adjustable depth control and comprehensive parameter customization for optimal results across diverse industrial welding applications.
Key Features & Benefits
- Powerful 1000A output capacity with 100% duty cycle at 40°C for continuous industrial operation
- Five-level depth adjustment system (DC, A, B, C, D) for precise control over weld penetration
- Wide output current range (100-1000A) for versatility across multiple applications
- Superior efficiency (94%) and power factor (0.94) for optimized operational costs
- MZ-1 wire feeder accommodates multiple wire diameters (Ø2.0 to Ø6.0 mm) for application flexibility
- Comprehensive adjustment capabilities for welding position, angle, and speed
Specifications
| Parameter | Unit | MZ-1000 |
|---|---|---|
| Input power supply | V/Hz | 3~380±15% 50/60 |
| Rated input capacity | KVA | 53 |
| Rated input current | A | 80 |
| Rated output current | A | 1000 |
| Rated output voltage | V | 44 |
| Rated no-load voltage | V | 76 |
| Duration of rated load | - | 100% (40°C) |
| Efficiency | - | 94% |
| Power factor | - | 0.94 |
| Output current adjustment range | A | 100~1000 |
| Depth adjustment series | - | From shallow to deep: DC, A, B, C, D A total of 5 levels (factory set to A level) |
| Power cooling system | - | Air cooling |
| Insulation class | - | Grade F |
| Case protection class | - | IP21S |
| Overall dimensions (L × W × H) | mm | 795×410×835 |
| Net power weight | kg | 84 |
| Parameter | Unit | MZ-1 |
|---|---|---|
| Applicable wire diameter | mm | Ø2.0, Ø2.5, Ø3.0, Ø4.0, Ø5.0, Ø6.0 |
| Wire feed speed adjustment range | cm/min | 25~300 (55~600) |
| Welding speed adjustment range | cm/min | 20~155 |
| Vertical adjustment distance of the head | mm | 93 |
| Adjust the distance between the left and right of the head | mm | ±30 |
| Column lifting adjustment distance | mm | 140 |
| Trolley wheel base | mm | 300 |
| Trolley wheelbase | mm | 350 |
| Angle of rotation of the cross arm around the column | - | ±90° |
| Nose tilt Angle | - | ±30° |
| Angle of nose tilt | - | ±30° |
| Flux capacity | L | 10 |
| Overall dimensions (L × W × H) | mm | 1010×580×930 |
| Net weight of car | kg | 52 |
Compatibility
The MZ Series MZ-1000 is engineered for versatility across multiple heavy-duty welding applications:
- Compatible with standard industrial three-phase power systems (3~380V±15% 50/60Hz)
- Accommodates multiple wire diameters from Ø2.0mm to Ø6.0mm for diverse material thicknesses
- Works with standard submerged arc welding fluxes with 10L capacity reservoir
- Integrates with automated welding systems for high-volume production environments
Applications
- Heavy steel fabrication and structural steel manufacturing
- Shipbuilding and large maritime construction
- Pressure vessel and heavy-wall boiler manufacturing
- Large-diameter pipeline fabrication and construction
- Heavy equipment manufacturing and repair
- Bridge construction and infrastructure projects
Product Advantages
Superior Performance
- Powerful 1000A output capacity
- 100% duty cycle at 40°C
- Five-level depth adjustment system
Precision Control
- Adjustable wire feed speed (25~300 cm/min)
- Customizable welding speed (20~155 cm/min)
- Multiple position and angle adjustments
Operational Efficiency
- 94% electrical efficiency
- 0.94 power factor optimization
- Versatile wire diameter compatibility (Ø2.0~6.0mm)
Summary
The MZ Series MZ-1000 Submerged Arc Welding Power Source represents a high-capacity solution for demanding industrial welding applications. With its exceptional 1000A output capacity, 100% duty cycle at 40°C, and comprehensive five-level depth adjustment system, this system delivers superior performance for continuous production environments and heavy fabrication projects. The MZ-1 wire feeder enhances versatility with its ability to accommodate multiple wire diameters from Ø2.0mm to Ø6.0mm and offers precise control over welding speed, position, and angle. With industry-leading efficiency (94%) and power factor (0.94), the MZ Series optimizes operational costs while maximizing productivity. The system's comprehensive adjustment capabilities and durable construction make it the ideal solution for heavy steel fabrication, shipbuilding, pressure vessel manufacturing, and other demanding industrial applications requiring maximum power, precision, and reliability.
MZ Submerged Arc Welding Machines
Discover our premium MZ series of submerged arc welding systems engineered for high deposition rates and superior weld quality. These machines deliver exceptional productivity, deep penetration, and outstanding mechanical properties for heavy-duty industrial welding applications.
Key Features
Advanced Technology
- Constant current and constant voltage power source options
- Digital control systems for precise parameter adjustment
- Multi-wire capability for increased deposition rates
- Programmable weld sequence control with memory storage
Professional Design
- Robust wire feeding mechanisms for consistent operation
- Integrated flux recovery systems for efficiency
- Heavy-duty cooling systems for continuous operation
- Modular construction for easy maintenance and upgrades
Safety Features
- Emergency stop systems with redundant safety circuits
- Overload protection for all critical components
- Automatic shutdown systems for fault conditions
- Integrated safety interlocks on all access panels
Applications
- Heavy structural fabrication
- Shipbuilding and offshore construction
- Pressure vessel manufacturing
- Pipeline construction and repair
- Heavy equipment manufacturing
- Wind tower production
Technical Support
Our technical team provides comprehensive support including:
- Flux and wire combination recommendations
- Parameter optimization for specific materials
- Production efficiency improvement consultation
- Preventive maintenance program development
Legal Notice
All specifications and features mentioned are subject to model variation. Product capabilities should be verified for specific applications. All trademarks mentioned are property of their respective owners.