Model: MT 38

Compatibility with KEMPPI® welding systems

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MT 38 Air Cooled MIG Welding Torch

MT 38 Air Cooled MIG Welding Torch

Professional air cooled MIG welding torch for industrial applications

Product Overview

The MT 38 Air Cooled MIG Welding Torch is a professional-grade welding solution designed for industrial applications requiring reliable performance and versatility. This robust torch delivers a powerful 300A CO2 rating with a 35% duty cycle, making it suitable for a wide range of production and fabrication tasks in professional welding environments.

Engineered with a focus on durability and operator comfort, the MT 38 features an ergonomic design and efficient air cooling system that balances performance with practical usability. Its compatibility with wire sizes ranging from 0.8 mm to 1.6 mm ensures versatility across diverse welding applications, making it a valuable addition to any professional welding operation.

Key Features & Benefits

Industrial Performance

With a robust 300A CO2 rating and 35% duty cycle, the MT 38 delivers the reliable performance needed for professional industrial applications, providing consistent results in production environments.

Ergonomic Design

Engineered with operator comfort in mind, the MT 38 features an ergonomic handle design that reduces fatigue during extended welding sessions, improving productivity and weld quality over long production runs.

Versatile Application Range

Supporting wire sizes from 0.8 mm to 1.6 mm, the MT 38 accommodates a wide variety of welding applications and material thicknesses, making it a versatile tool for diverse fabrication requirements.

Specifications

Parameter Value
Model MT 38
Type Air Cooled MIG Welding Torch
Rating 300A CO2
Duty Cycle 35%
Wire Size Range 0.8 mm - 1.6 mm
Cooling System Air-Cooled

Compatibility

The MT 38 Air Cooled MIG Welding Torch is designed to integrate seamlessly with a variety of welding systems:

Welding Power Sources

Compatible with standard MIG welding machines rated for industrial use, requiring no additional cooling equipment for operation, making it ideal for both shop and field applications.

Shielding Gases

Optimized for use with CO2 and mixed gas compositions commonly used in industrial welding applications, providing flexibility across different material types and welding requirements.

Wire Types

Supports a comprehensive range of wire types including solid wires, flux-cored wires, and specialty alloys within the 0.8 mm to 1.6 mm diameter range, accommodating diverse welding requirements.

Applications

The MT 38 is well-suited for a variety of industrial welding applications:

Manufacturing & Fabrication

Ideal for general manufacturing, metal fabrication, and production environments where consistent performance and reliability are essential for meeting quality and productivity targets.

Construction & Structural

Suitable for construction applications and structural steel fabrication where versatility and ease of use are important factors in achieving efficient project completion.

Repair & Maintenance

Effective for repair operations and maintenance applications across various industries, providing the flexibility needed to address diverse repair requirements with a single torch solution.

Product Advantages

Cost-Effective Performance

The MT 38 delivers industrial-grade performance at a competitive price point, offering excellent value for professional welders and fabrication operations seeking reliability without unnecessary expense.

Operational Simplicity

The air-cooled design eliminates the complexity and maintenance requirements associated with water-cooled systems, providing straightforward operation and reduced setup time for maximum productivity.

Adaptable Capability

With its broad wire size compatibility and robust performance specifications, the MT 38 adapts to changing project requirements, reducing the need for multiple specialized torches and simplifying equipment inventory.

Summary

The MT 38 Air Cooled MIG Welding Torch represents a balanced solution for professional welding operations requiring reliable performance without the complexity of water-cooled systems. With its 300A CO2 rating at 35% duty cycle and compatibility with wire sizes from 0.8 mm to 1.6 mm, this versatile torch delivers the capability needed for a wide range of industrial applications.

The air-cooled design provides operational simplicity and portability that makes the MT 38 suitable for both shop and field use, while its ergonomic features ensure operator comfort during extended welding sessions. This combination of practical performance and user-focused design makes the MT 38 an excellent choice for fabrication shops, manufacturing operations, and construction applications where versatility and reliability are essential.

For welding professionals seeking a dependable, versatile torch solution that balances performance with practical usability, the MT 38 Air Cooled MIG Welding Torch offers the ideal combination of industrial capability, operational simplicity, and cost-effective value.

MT 38 Air Cooled MIG Welding Torch Components

MT 38 Air Cooled MIG Welding Torch Components

Air-Cooled Lightweight Design Multi-Purpose

Comprehensive component catalog for the MT 38 air-cooled MIG welding torch. This versatile, lightweight torch is designed for general fabrication, maintenance, and light industrial applications, offering excellent maneuverability and operator comfort.

Key Features

  • Lightweight air-cooled design for excellent maneuverability
  • Ergonomic handle for operator comfort
  • Available in 3.5m and 5.0m cable lengths
  • Compatible with standard Euro connection
  • Multiple nozzle options for various applications
  • Wide range of contact tip sizes (0.8mm to 2.0mm)
  • Suitable for mild steel, stainless steel, and aluminum applications

Torch Design & Components

The MT 38 features a durable yet lightweight design optimized for general MIG welding applications:

MT 38 Torch Structure

Torch Body 45° Swan Neck Contact Tip & Nozzle Ergonomic Handle Cable Assembly

The MT 38 torch features a 45° swan neck design that provides excellent access to weld joints while maintaining operator comfort. The ergonomic handle includes a conveniently positioned trigger switch for precise control during welding operations.

Contact Tip Options

The MT 38 torch supports a wide range of contact tip sizes to accommodate different wire diameters:

0.8mm

.030"

Fine wire applications

0.9mm

.035"

General purpose

1.0mm

.039"

General purpose

1.2mm

.045"

Medium-heavy

1.4mm

.052"

Heavy applications

1.6mm

1/16"

Heavy applications

2.0mm

5/64"

Special applications

Wire Liner Options

The MT 38 torch supports multiple wire liner options to accommodate different wire types and diameters:

Standard Steel Liners (Red)

Optimized for solid steel wires with excellent feeding performance and durability.

  • Wire size range: 0.9-1.2mm
  • Available in 3.0m and 4.5m lengths
  • Color-coded red for easy identification
  • Ideal for general purpose welding applications

Heavy-Duty Steel Liners (Yellow)

Designed for larger diameter wires with enhanced wear resistance.

  • Wire size range: 1.4-1.6mm
  • Available in 3.0m and 4.5m lengths
  • Color-coded yellow for easy identification
  • Ideal for heavy-duty applications

Application Areas

The lightweight design and versatility of the MT 38 air-cooled torch make it ideal for a wide range of welding applications:

Light Fabrication

Perfect for general fabrication work where mobility and flexibility are important. The lightweight design reduces operator fatigue during extended use.

Maintenance & Repair

The compact design and excellent maneuverability make this torch ideal for maintenance and repair operations where access may be limited.

Automotive

Well-suited for automotive repair and customization work, offering the precision and control needed for thin materials and detailed welding tasks.

DIY & Small Workshops

The versatility and ease of use make this torch an excellent choice for DIY enthusiasts and small workshop environments.

Complete Component Catalog

Order Code Description OEM Reference
Complete Torch Assemblies
825-236 MT 38 Air Cooled MIG Torch - 3.5m -
646-958 MT 38 Air Cooled MIG Torch - 5.0m -
Nozzles
912-752 Nozzle - Ø 12.5mm × 86mm 4255530
989-154 Nozzle - Ø 16mm × 90mm 425530E
336-041 Nozzle - Ø 16mm × 86mm 4273510
585-853 Nozzle Insulating Bush 4248710
Contact Tips & Adapters
210-988 Contact Tip - 0.030" (0.8mm) 9580122
392-468 Contact Tip - 0.035" (0.9mm) 9580121
107-031 Contact Tip - 0.039" (1.0mm) 9580123
805-086 Contact Tip - 0.045" (1.2mm) 9580124
515-570 Contact Tip - 0.052" (1.4mm) 9580125
684-362 Contact Tip - 1/16" (1.6mm) 9580126
789-431 Contact Tip - 5/64" (2.0mm) 9580127
408-749 Contact Tip Adapter M8 4255421
420-605 Contact Tip Adapter M6 4255091
Neck Components
291-812 Neck Insulating Bush 4254670
626-978 Swan Neck 45° 3127990
694-668 Plastic Nut -
624-917 Swan Neck Spring -
Torch Body Components
152-964 Front Handle -
856-196 Switch -
153-133 Cable Assembly - 3.0m/4.5m -
236-170 Switch Connector -
384-270 Cover - Ø 25mm × 1.5mm -
492-087 Rear Cable Support -
481-031 Rear Handle -
870-761 Rear Connector Nut -
150-638 Kemppi Euro Central Connector -
Wire Liners
350-569 Wire Liner - 0.9-1.2mm - 3.0m - Red 4188581
461-834 Wire Liner - 0.9-1.2mm - 4.5m - Red 4188582
591-108 Wire Liner - 1.4-1.6mm - 3.0m - Yellow 4188591
961-416 Wire Liner - 1.4-1.6mm - 4.5m - Yellow 4188592

Note: All components are specifically designed for the MT 38 air-cooled MIG welding torch. When ordering, please reference the specific order code to ensure correct part identification.

Air-Cooled Technology Benefits

The MT 38 air-cooled torch offers significant advantages for many welding applications:

  • Enhanced Mobility: The absence of water cooling hoses makes the torch lighter and more maneuverable, ideal for applications requiring frequent repositioning.
  • Simplified Setup: No water cooling system means faster setup and fewer potential points of failure in the system.
  • Lower Initial Cost: Air-cooled systems typically have a lower initial investment compared to water-cooled alternatives.
  • Reduced Maintenance: Fewer components mean less maintenance and fewer potential issues to troubleshoot.
  • Ideal for Intermittent Use: Perfect for applications that don't require continuous high-amperage welding, where the natural cooling periods between welds are sufficient.
  • Versatile Wire Compatibility: The comprehensive range of contact tips (0.8mm to 2.0mm) accommodates virtually any common welding wire diameter.

The MT 38 air-cooled torch represents an excellent balance of performance, versatility, and value for a wide range of general welding applications.

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All product names, trademarks, and registered trademarks mentioned in this document are the property of their respective owners. Our products are offered as compatible alternatives and are not original manufacturer parts. Users are advised to verify compatibility before use.