Model: M250
Compatibility with MILLER® welding systems
MLR TORCH SERIES | MIG TORCHES
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M250 Miller Compatible Torch Package
Note: MILLER® trademark is the property of its respective owner, and usage is for reference only. These products are not endorsed by the original manufacturer.
Product Overview
The M250 Air-Cooled MIG Torch Package offers professional-grade welding performance with complete Miller compatibility. Engineered for demanding industrial applications, this 250-amp torch delivers exceptional durability, precision control, and operator comfort. The package includes a high-performance torch with standard consumables, designed to meet the EN60974-7 standard while providing seamless integration with Miller welding systems.
Professional Performance
Delivers consistent 250-amp output with CO₂ at 100% duty cycle and mixed gases at 60% duty cycle, ensuring reliable operation in continuous production environments.
Complete Compatibility
Engineered for direct replacement of Miller MIG torches with identical connection systems, consumables compatibility, and performance specifications.
Versatile Wire Capacity
Accommodates a wide range of wire diameters from 0.6mm (0.023") to 1.2mm (0.045"), making it suitable for diverse welding applications and materials.
Key Features & Benefits
The M250 torch package combines advanced engineering with practical features to enhance welding productivity, quality, and operator comfort.
Ergonomic Design
Contoured handle with textured grip reduces operator fatigue during extended use, while the balanced weight distribution improves precision and control.
Durable Construction
High-temperature resistant materials and reinforced cable assembly withstand harsh industrial environments, minimizing downtime and maintenance costs.
Quick-Change Consumables
Tool-free nozzle replacement and easy-access contact tip design reduce maintenance time and increase productivity in production environments.
Optimized Gas Flow
Precision-engineered gas diffuser ensures consistent shielding gas coverage, resulting in cleaner welds with reduced porosity and spatter.
Flexible Cable Assembly
Highly flexible cable with reinforced strain relief prevents kinking and extends service life, while providing excellent maneuverability in tight spaces.
Standardized Consumables
Compatible with industry-standard consumables, reducing inventory requirements and ensuring consistent performance with readily available parts.
Specifications
The M250 torch is built to exacting standards to ensure reliable performance in demanding industrial environments.
| Specification | Value |
|---|---|
| Model | M250 Air Cooled MIG Torch |
| Rating | 250A CO₂ @100%, 250A Mixed Gas @ 60% Duty Cycle |
| Standard | EN60974-7 |
| Wire Size | .023"-.045"/0.6mm to 1.2mm Wires |
Compatibility
The M250 torch package is designed for seamless integration with Miller welding systems and compatible with a wide range of welding applications.
Miller Welding Machines
Direct replacement for Miller 250A MIG torches with identical connection systems and performance characteristics.
Consumables Compatibility
Uses standard M250-series consumables including contact tips, nozzles, diffusers, and liners available from multiple suppliers.
Wire Types
Compatible with solid wire, flux-cored wire, and most specialty wires within the 0.6mm-1.2mm (0.023"-0.045") diameter range.
Applications
The versatile M250 torch is suitable for a wide range of industrial welding applications across multiple sectors.
Manufacturing
Ideal for production lines, fabrication shops, and assembly operations requiring consistent high-quality welds on medium to heavy-gauge materials.
Automotive
Perfect for automotive repair, frame construction, and component manufacturing with excellent performance on thin sheet metal to structural elements.
Construction
Reliable performance for structural steel work, on-site fabrication, and installation of metal components in construction applications.
Metal Fabrication
Versatile solution for custom metal fabrication shops working with various materials and thicknesses on both production and custom projects.
Maintenance & Repair
Dependable performance for maintenance departments and repair operations across industrial, agricultural, and commercial sectors.
Educational Institutions
Cost-effective solution for welding schools, technical colleges, and training facilities teaching MIG welding techniques and applications.
Product Advantages
The M250 torch package offers several key advantages over comparable products in the market.
Cost Efficiency
Premium performance at competitive pricing, with lower long-term operational costs through extended consumable life and reduced maintenance requirements.
Reliability
Engineered for industrial durability with reinforced components at critical wear points, ensuring consistent performance in demanding production environments.
Operator Comfort
Ergonomic design with balanced weight distribution reduces operator fatigue during extended use, improving productivity and weld quality.
Summary
The M250 Miller Compatible Torch Package delivers professional-grade performance with complete compatibility, making it the ideal choice for demanding welding applications.
Performance
Delivers consistent 250A output with excellent duty cycle ratings (100% with CO₂, 60% with mixed gas), ensuring reliable operation in continuous production environments.
Value
Combines premium quality with competitive pricing, offering excellent return on investment through extended service life, reduced downtime, and lower maintenance costs.
Versatility
Accommodates a wide range of wire types and sizes from 0.6mm to 1.2mm (0.023" to 0.045"), making it suitable for diverse applications across multiple industries.
M250 Miller Compatible MIG Torch
Professional-grade 250-amp air-cooled MIG torch designed for complete compatibility with Miller welding systems. This high-performance torch delivers exceptional durability, precision control, and operator comfort for demanding industrial applications.
Note: MILLER® is a registered trademark of its respective owner. References to Miller are for compatibility purposes only.
Torch Packages
Our M250 torch packages include the complete torch assembly with NX fitting, ready for immediate installation and use. Available in three cable lengths to suit your specific workspace requirements.
| Order Code | Description | Specifications |
|---|---|---|
| 480-852 | M250 Torch Package - 3m | Complete assembly with NX Fitting, 250A rating |
| 655-748 | M250 Torch Package - 4m | Complete assembly with NX Fitting, 250A rating |
| 317-332 | M250 Torch Package - 5m | Complete assembly with NX Fitting, 250A rating |
Nozzles
Our precision-engineered conical nozzles provide optimal gas flow and weld pool protection. Available in two bore sizes to accommodate different welding applications and access requirements.
| Order Code | Description | Specifications |
|---|---|---|
| 717-510 | Conical Nozzle - 16mm Bore | 5/8" (16mm) internal diameter, precision machined |
| 630-936 | Conical Nozzle - 13mm Bore | 1/2" (13mm) internal diameter, precision machined |
Contact Tips
Our high-conductivity copper (ECu) contact tips ensure excellent electrical transfer and wire feeding performance. Available in multiple sizes to accommodate various wire diameters for precise welding control.
| Order Code | Description | Specifications |
|---|---|---|
| 765-084 | Contact Tip - 0.6mm | 0.023" (0.6mm), Electrolytic Copper (ECu) |
| 779-734 | Contact Tip - 0.8mm | 0.030" (0.8mm), Electrolytic Copper (ECu) |
| 840-320 | Contact Tip - 0.9mm | 0.035" (0.9mm), Electrolytic Copper (ECu) |
| 288-707 | Contact Tip - 1.2mm | 0.045" (1.2mm), Electrolytic Copper (ECu) |
Liners
Our steel liners ensure smooth wire feeding with minimal friction. Each liner is sized for specific wire diameter ranges to optimize feeding performance and prevent wire jams.
| Order Code | Description | Specifications |
|---|---|---|
| 521-862 | Steel Liner - Fine Wire | For 0.023"-0.025" (0.6mm) wire, 15ft length |
| 881-203 | Steel Liner - Medium Wire | For 0.030"-0.035" (0.8-0.9mm) wire, 15ft length |
| 845-507 | Steel Liner - Large Wire | For 0.035"-0.040" (0.9-1.2mm) wire, 15ft length |
Components
Our comprehensive range of replacement parts ensures you can maintain, repair, or customize your M250 torch to meet your specific requirements. All components are manufactured to precise specifications for perfect fit and function.
| Order Code | Description | Specifications |
|---|---|---|
| 642-530 | Gas Diffuser | Standard tip compatible, optimized gas flow design |
| 170-877 | Standard Retaining Head | Precision machined for secure component assembly |
| 140-201 | Shock Washer | Heat and impact resistant material |
| 237-888 | Swan Neck | Curved neck assembly for improved access and control |
| 321-603 | Torch Body Assembly | Complete torch body with internal components |
| 458-879 | Grub Screw | Precision threaded for secure component fastening |
| 625-534 | Large Handle Assembly | Ergonomic design with cable support and securing nut |
| 358-865 | Switch | Durable trigger switch mechanism |
| 852-737 | Switch Housing with Trigger | Complete housing assembly with integrated trigger |
| 908-275 | Screws with Washer | Precision fasteners with integrated washers |
| 573-955 | Cable Support | Strain relief component for extended cable life |
| 448-783 | Cable Assembly - 3m | 3-meter complete cable with internal conductors |
| 102-443 | Cable Assembly - 4m | 4-meter complete cable with internal conductors |
| 325-782 | Cable Assembly - 5m | 5-meter complete cable with internal conductors |
| 179-316 | Cable Terminal - Male | High-conductivity male power connection |
| 324-343 | Lock Nut | Secure fastening component with anti-vibration design |
| 739-951 | Cable Support | Additional strain relief for cable protection |
| 332-186 | Gun Plug Housing with Nut | Complete housing for machine connection with securing nut |
| 246-554 | Gun Plug Screw | Precision fastener for gun plug assembly |
| 964-540 | Switch Lead Assembly | Complete with Miller 2-Pin Plug for direct connection |
| 347-690 | Power Pin Assembly | High-conductivity power connection component |
Ordering Information
For orders, please reference the specific Order Code. Contact our customer service team for assistance with product selection.
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Legal Notice
All product names, trademarks, and registered trademarks mentioned in this document are the property of their respective owners. Our products are offered as compatible alternatives and are not original manufacturer parts. Users are advised to verify compatibility before use.