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Copper-Coated Carbon Electrodes Series - Industrial Welding Solutions

Copper-Coated Carbon Electrodes Series

Product Overview

The Copper-Coated Carbon Electrodes Series offers a comprehensive range of solutions for industrial welding and gouging applications. This series includes three distinct classifications: A.C. Copper-Coated Carbon Electrodes, Round Hollow Copper-Coated Carbon Electrodes (D.C.), and Rectangular Copper-Coated Carbon Electrodes (D.C.), each tailored for specific tasks such as cutting, gouging, and welding defect repair.

Designed for versatility and performance, these electrodes support a wide range of current ratings from 130A to 1300A, ensuring compatibility with various materials and equipment. The copper coating enhances arc stability, making them ideal for precision and heavy-duty industrial operations.

130-1300A Current Range
3 Classifications
A.C. & D.C. Current Types
Industrial Grade Durability

Key Features & Benefits

Versatile Classifications

Three specialized series—A.C., Round Hollow D.C., and Rectangular D.C.—designed to meet diverse industrial needs, from general gouging to precision defect repair.

Wide Current Range

Supports current ratings from 130A to 1300A, ensuring compatibility with a broad spectrum of welding equipment and applications across all classifications.

Enhanced Arc Stability

Copper coating on all electrodes provides consistent arc performance, reducing interruptions and improving precision during cutting and gouging tasks.

Technical Specifications

A.C. Copper-Coated Carbon Electrodes

Order Code Ref. Dia × Length (mm) Dia × Length (inches) Current Range (A)
853-117 B503.2 3.2 × 305 1/8 × 12 130-180
953-306 B504 4 × 305 (355) 5/32 × 12 (14) 150-200
165-205 B505 5 × 305 (355) 3/16 × 12 (14) 200-250
113-321 B506 6 × 355 15/64 × 14 300-350
146-957 B506.5 6.5 × 305 (355) 1/4 × 12 (14) 320-370
503-962 B507 7 × 355 9/32 × 14 350-400
041-599 B508 8 × 305 (355) 5/16 × 12 (14) 400-450
155-242 B509 9 × 355 23/64 × 14 450-500
582-444 B510 10 × 305 (355) 3/8 × 12 (14) 500-550
269-400 B511 11 × 355 7/16 × 14 600-650
023-977 B512 12 × 355 15/32 × 14 750-850
135-131 B513 13 × 355 (430) (510) 1/2 × 14 (17) (20) 800-900
687-043 B516 16 × 430 (510) 5/8 × 17 (20) 900-1000
446-979 B519 19 × 430 (510) 3/4 × 17 (20) 1100-1300

Round Hollow Copper-Coated Carbon Electrodes (D.C.)

Order Code Ref. Dia × Length (mm) Dia × Length (inches) Current Range (A)
002-524 B506K 6 × 355 - 150-200
648-609 B507K 7 × 355 - 200-300
346-449 B508K 8 × 355 5/64 × 14 250-350
577-150 B509K 9 × 355 - 350-450
243-025 B510K 10 × 355 3/8 × 14 450-500

Rectangular Copper-Coated Carbon Electrodes (D.C.)

Order Code Ref. Length × Width × Thick (mm) Length × Width × Thick (inches) Current Range (A)
865-285 B5412 4 × 12 × 355 5/32 × 15/32 × 14 200-250
830-556 B5512 5 × 12 × 355 5/16 × 15/32 × 14 300-350
437-277 B5515 5 × 15 × 355 5/16 × 19/32 × 14 350-400
721-272 B5518 5 × 18 × 355 5/16 × 45/64 × 14 400-450
393-907 B5520 5 × 20 × 355 5/16 × 55/32 × 14 450-500
698-001 B5525 5 × 25 × 355 5/16 × 63/64 × 14 500-550

Compatibility

A.C. Electrodes

  • Current Range: 130A to 1300A
  • Dimensions (mm): Ø3.2-19mm × 305-510mm
  • Applications: Gouging, cutting, boring

Round Hollow D.C. Electrodes

  • Current Range: 150A to 500A
  • Dimensions (mm): Ø6-10mm × 355mm
  • Applications: Back chipping, defect elimination

Rectangular D.C. Electrodes

  • Current Range: 200A to 550A
  • Dimensions (mm): 4-5mm × 12-25mm × 355mm
  • Applications: Burr removal, mold repair

Applications

A.C. Electrodes

Ideal for general-purpose industrial tasks including gouging, cutting, and boring across various metal types with a "V"-shaped groove for optimal results.

Round Hollow D.C. Electrodes

Suited for precision welding defect repair, back chipping, and elimination of defects with a "U"-shaped groove design for detailed work.

Rectangular D.C. Electrodes

Perfect for specialized tasks such as cutting, burr and flash removal, and mold manufacturing or repair with enhanced contact stability.

Product Advantages

Efficient Performance

Optimized designs like hollow structures for heat dissipation (Round Hollow D.C.) and larger contact areas (Rectangular D.C.) ensure high efficiency in demanding tasks.

Specialized Groove Shapes

Unique groove designs—"V" for A.C., "U" for Round Hollow D.C.—enhance cutting precision and suitability for specific welding repair applications.

Durability & Longevity

Copper coating across all series extends electrode lifespan by ensuring stable arcs and reducing wear during intensive industrial operations.

Summary

The Copper-Coated Carbon Electrodes Series delivers unmatched versatility and performance for industrial welding and gouging tasks. With three specialized classifications—A.C., Round Hollow D.C., and Rectangular D.C.—this series addresses a wide range of applications from general cutting to precision mold repair.

Supporting current ranges from 130A to 1300A, these electrodes are engineered for durability with copper coatings that ensure arc stability and extended lifespan. Whether for heavy-duty gouging or intricate defect elimination, this series offers reliable, high-quality solutions for professionals in demanding environments.

✓ EN 60974-1: Welding Power Sources and Plasma Cutting Systems
✓ EN 50199: Electromagnetic Compatibility (EMC) Standards
✓ Low Voltage Directive (LVD)
✓ Electromagnetic Compatibility (EMC) Directive
Close-up of a CE and CE marking on a product label.