Model: A 255 LW MIG Torch
Compatibility with ABIMIG® A LW MIG Guns
A-LW MIG Torch Series | MIG TORCHES
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A 255 LW Air-Cooled MIG Welding Torch
Professional lightweight air-cooled MIG welding torch for versatile industrial applications
Product Overview
The A 255 LW Air-Cooled MIG Welding Torch is a professional-grade lightweight welding solution designed for versatile industrial applications requiring reliable performance and enhanced operator comfort. This advanced torch delivers impressive power with ratings of up to 270A CO₂ at 35% duty cycle, while maintaining a lightweight design that reduces operator fatigue during extended welding sessions.
Engineered with a focus on both performance and usability, the A 255 LW features an optimized air cooling system and ergonomic design that balance industrial capability with exceptional handling characteristics. Its compatibility with wire sizes ranging from 0.8 mm to 1.2 mm ensures versatility across a wide range of welding applications, making it an excellent choice for professional welders who value both capability and comfort.
Compliance & Certification
All A 255 LW torches conform to the highest industry standards and regulatory requirements:
Brand Compatibility
The A 255 LW is part of the ABIMIG® A LW MIG Guns family, ensuring compatibility with all related components and accessories in this professional product line.
This compatibility ensures access to a complete ecosystem of professional welding components designed to work together seamlessly, providing optimal performance and reliability.
Key Features & Benefits
Lightweight Design
The LW (Lightweight) designation highlights this torch's optimized design that reduces operator fatigue during extended welding sessions, improving productivity and weld quality while enhancing user comfort.
Dual Duty Cycle Performance
Featuring versatile performance ratings for both 35% and 60% duty cycles, the A 255 LW adapts to different production requirements, offering flexibility between higher amperage for speed and extended duty cycle for continuous operations.
ABIMIG® System Integration
Full compatibility with the ABIMIG® A LW MIG Guns system ensures access to a complete ecosystem of compatible components, consumables, and accessories designed for optimal performance and longevity.
Specifications
| Parameter | Value |
|---|---|
| Model | A 255 LW |
| Type | Air-Cooled MIG Welding Torch |
| Wire Size Range | 0.8 mm - 1.2 mm |
| Cooling System | Air-Cooled |
| System Compatibility | ABIMIG® A LW MIG Guns |
Performance Ratings
| Duty Cycle | CO₂ Rating | Mixed Gas (M21) Rating |
|---|---|---|
| 35% | 270A | 240A |
| 60% | 240A | 210A |
Compatibility
The A 255 LW Air-Cooled MIG Welding Torch is designed to integrate seamlessly with a variety of welding systems:
ABIMIG® System
Fully compatible with the ABIMIG® A LW MIG Guns system, providing access to a comprehensive range of compatible consumables, spare parts, and accessories designed specifically for this professional torch family.
Shielding Gases
Optimized for use with both CO₂ and mixed gas (M21) compositions commonly used in professional welding applications, with specific performance ratings for each gas type to ensure optimal results.
Wire Types
Supports a range of wire types including solid wires, flux-cored wires, and specialty alloys within the 0.8 mm to 1.2 mm diameter range, accommodating diverse welding requirements.
Applications
The A 255 LW is well-suited for a variety of industrial welding applications:
Precision Fabrication
Ideal for precision fabrication work where the lightweight design enhances operator control and reduces fatigue during detailed welding tasks, improving overall quality and consistency.
Production Environments
Well-suited for production environments where operators perform extended welding sessions, with the lightweight design and dual duty cycle options providing the flexibility needed for various production requirements.
General Manufacturing
Perfect for general manufacturing applications where versatility is key, offering the performance needed for diverse welding tasks while maintaining operator comfort throughout the workday.
Product Advantages
Enhanced Operator Comfort
The lightweight design significantly reduces operator fatigue during extended welding sessions, resulting in improved productivity, better weld quality, and reduced physical strain over the course of a workday.
System Integration
As part of the ABIMIG® A LW MIG Guns family, this torch integrates with a complete ecosystem of compatible components, ensuring optimal performance, simplified maintenance, and reliable parts availability.
Regulatory Confidence
Comprehensive compliance with EN60974-7, CE, RoHS2, REACH, and WEEE standards ensures this torch meets all necessary regulatory requirements, simplifying procurement processes and ensuring safety and environmental responsibility.
Summary
The A 255 LW Air-Cooled MIG Welding Torch combines lightweight design with professional performance (270A CO₂/240A mixed gas at 35% duty cycle). Compatible with ABIMIG® A LW MIG Guns system and fully compliant with industry standards, it's ideal for fabrication shops and manufacturing operations requiring both capability and operator comfort.
A 255 LW MIG Welding Torch Components
Comprehensive component catalog for the A 255 LW MIG welding torch. The A 255 LW is a professional-grade lightweight torch designed for extended use with minimal operator fatigue. The ergonomic handle design and balanced weight distribution make this torch ideal for production environments where welding quality and operator comfort are equally important.
Key Features
- Lightweight construction for reduced operator fatigue
- Ergonomic handle design for comfortable extended use
- Available in 3m, 4m, and 5m cable lengths
- Industrial-grade components for durability
- Swan neck design for optimal weld access
- Hybrid gun plug with spring pins for reliable connection
- Ball joint cable support for improved flexibility
Torch Models and Variants
The A 255 LW torch is available in three cable length variants to suit different workspace requirements:
A 255 LW - 3m
Ideal for confined workspaces or where maximum mobility is required
A 255 LW - 4m
Standard length for most workshop applications
A 255 LW - 5m
Extended reach for large workpieces or difficult access positions
Torch Design & Components
The A 255 LW features a professional design with high-quality components optimized for industrial welding applications:
A 255 LW Torch Structure
The A 255 LW torch features a carefully engineered design that balances durability with weight reduction. The ergonomic handle with integrated trigger provides excellent control, while the swan neck design offers optimal access to weld joints. The hybrid gun plug with spring pins ensures reliable electrical connection and easy maintenance.
Application Areas
The lightweight design and ergonomic features of the A 255 LW make it ideal for a wide range of welding applications:
Production Welding
The lightweight design and ergonomic handle significantly reduce operator fatigue during extended production runs, helping maintain consistent weld quality throughout the shift.
Precision Fabrication
The balanced design and swan neck configuration provide excellent control for precision welding tasks where accuracy is critical.
Industrial Manufacturing
Durable construction and industrial-grade components ensure reliable performance in demanding manufacturing environments with high duty cycles.
Metal Art & Custom Fabrication
The combination of precision control and comfortable handling makes this torch ideal for detailed custom fabrication and artistic metalwork.
Complete Component Catalog
| Order Code | Description |
|---|---|
| Complete Torch Assemblies | |
| 802-343 | A 255 LW MIG Torch - 3m |
| 133-034 | A 255 LW MIG Torch - 4m |
| 222-693 | A 255 LW MIG Torch - 5m |
| Neck Components | |
| 657-680 | Adaptor Piece |
| 646-071 | Swan Neck |
| Handle Components | |
| 190-193 | Handle Location Body |
| 948-689 | Lock Nut |
| 938-098 | Ergo Handle Kit c/w Lock Nut |
| 326-117 | Trigger |
| Cable Components | |
| 444-361 | Cable Terminal |
| 412-612 | Cable Terminal Cover |
| 135-807 | Handle Cable Support c/w Ball Joint |
| 901-128 | Cable Assembly x 3mt |
| 544-198 | Cable Assembly x 4mt |
| 466-642 | Cable Assembly x 5mt |
| 598-651 | Cable Support |
| 140-026 | Cable Terminal Male |
| Gun Plug Components | |
| 832-715 | Gun Plug Housing Screw |
| 522-953 | Gun Plug Housing |
| 591-076 | Gun Plug Screw |
| 438-948 | Gun Plug Nut |
| 232-361 | Gun Plug Terminal Female |
| 759-784 | Hybrid Gun Plug Body c/w Spring Pins |
| 298-285 | Gun Plug 'O' Ring |
| 289-220 | Liner Nut |
Note: All components are specifically designed for the A 255 LW MIG welding torch. When ordering, please reference the specific order code to ensure correct part identification.
Lightweight Design Benefits
The A 255 LW torch's lightweight design offers significant advantages for professional welding applications:
- Reduced Operator Fatigue: The lightweight construction minimizes arm and wrist strain during extended welding sessions, helping maintain consistent weld quality throughout the workday.
- Improved Precision: Less weight means better control and steadier handling, resulting in more precise welds and fewer defects.
- Enhanced Maneuverability: The balanced weight distribution and ergonomic design allow for easier positioning in tight spaces and awkward angles.
- Increased Productivity: Operators experience less fatigue, allowing for longer productive periods and fewer breaks.
- Reduced Risk of Repetitive Strain Injuries: The ergonomic design and lightweight construction help minimize the risk of repetitive strain injuries common in welding operations.
- Versatile Cable Options: Available in three cable lengths (3m, 4m, and 5m) to suit different workspace requirements without compromising on performance.
The A 255 LW torch represents an excellent balance of durability, performance, and operator comfort for professional welding applications where quality and productivity are paramount.
Ergonomic Features
The A 255 LW torch incorporates several ergonomic features designed to enhance operator comfort and control:
- Contoured Handle Design: The ergonomic handle kit is shaped to fit comfortably in the welder's hand, reducing grip fatigue during extended use.
- Optimized Trigger Placement: The trigger is positioned for natural finger placement, requiring minimal force to activate.
- Ball Joint Cable Support: The flexible ball joint connection between the handle and cable reduces strain on the welder's wrist by allowing the cable to move more freely.
- Balanced Weight Distribution: The torch components are designed to distribute weight evenly, minimizing the torque effect that can cause wrist fatigue.
- Swan Neck Design: The curved swan neck provides optimal access to weld joints while maintaining a natural hand position.
- Hybrid Gun Plug: The spring-pin design ensures consistent electrical contact while making connection and disconnection easier for quick setup and maintenance.
These ergonomic features work together to create a welding torch that not only performs exceptionally well but also prioritizes the welder's comfort and health during daily use.
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All product names, trademarks, and registered trademarks mentioned in this document are the property of their respective owners. Our products are offered as compatible alternatives and are not original manufacturer parts. Users are advised to verify compatibility before use.